MP85A Process Controller for Monitoring Fitting Processes MP85A Process Controller for Monitoring Fitting Processes | HBM

MP85A Process Controller: Full Evaluation of Press and Joining Processes with Immediate OK/not-OK Results

The MP85A FASTpress monitoring system acquires the signals of press and joining processes such as riveting, punching or press-fitting at up to 300 cycles per minute, and has a very high speed and 24 bit resolution. This industrial signal conditioner is ideal for production monitoring and end-of-line testing.

The MP85A FASTpress identifies problems in real time and allows for tool wear detection during operation due to its evaluation method which uses a tolerance band or up to nine tolerance windows that can be configured as required.

The 3-level FASTpress Suite Software, which includes PME Assistant, visualization and programming tools, is ideal for every application. MP85A FASTpress is also available as a switch version for haptic testing of switching elements.

  • HBM accuracy class: 0.1
  • Fitting cycles: up to 300 per minute
  • Device interfaces: digital I/Os and fieldbus, CANopen, Profibus DPV1 and Profinet RT

Seamless Evaluation

  • Acquisition of two measured quantities in parallel using 2-channel evaluation (y/x, y/t)
  • Individually adjustable evaluation methods
  • Comprehensive control due to tolerance band, envelope curve, 9 tolerance windows, and limit value monitoring
  • Intelligent real-time data reduction
  • Up to 1,000 parameter sets that can be saved

Direct real-time evaluation for preventive maintenance with error evaluation.

Precise and Robust

  • High, 24-bit resolution for extreme precision in small partial load ranges
  • Good EMC for harsh conditions
  • Fast integration with TEDS modules
  • Two universal inputs for half and full bridge strain gauges, counters and SSI rotary encoders; configurable by software

Precise measurement results due to high resolution and interference immunity

Optimum Software Package

  • Highly flexible software package with 3-level system for industrial use
  • Parameterization using free PME assistant
  • Plug-ins adaptable to individual applications
  • Storage of OK/NOK process data in different data formats (ASCII, Q-DAS, IPM) via Ethernet or internal memory card

Perfect software solution for many applications with 3-level system for individual configuration

Tutorial on using the MP85A process controller

 

The MP85A FASTpress features

Interview with Michael Guckes from HBM about MP85A FASTpress, recorded on the MOTEK 2011 trade show.

Different versions available

  • MP85A FASTpress for press fit control
  • MP85A EasySwitch for switch testing
  • ePlan Macros available
  • Display terminals on request

FASTpress Suite Software


MP85A CAD Step Files

Download the CAD step files for this product
MP85A FASTpress CAD step files

MP85A FASTpress Product Literature and Downloads

Title / DescriptionLanguage
Data Sheets
MP85A / MP85ADP FASTpress - Caractéristiques techniques French
MP85A / MP85ADP FASTpress - Data Sheet English
MP85A / MP85ADP FASTpress - Datenblatt German
Brochures
MP85A FASTpress - Brochure French
MP85A FASTpress - Brochure English
MP85A FASTpress - Broschüre German
Operating Manuals
MP85A - Aide sur French
MP85A - Description d'interface French
MP85A - Operating manual English, German
MP85A - Program Help English
MP85A - Programmhilfe German
MP85A, MP85ADP, MP85A-S, MP85ADP-S - Manuel d'emploi French
Quick Start Guides
MP85A FASTpress PME Assistant - Guida breve Italian
MP85A(DP) FASTpress / MP85A(DP)-S EASYswitch - Quick Start Guide English, German
Accessories
GK7000 / GK7600 - Caractéristiques techniques French
GK7000 / GK7600 - Data Sheet English
GK7000 / GK7600 - Datenblatt German
GK7000 / GK7600 - Operation Manual English, German, French
P-S1503P 15" Panel PC - Data Sheet English
P-S1503P 15" Panel PC - Datenblatt German
Safety Instructions
MP85A - Avvertenze di sicurezza Italian
MP85A - Safety Instructions French, English, German
Declaration of Conformity
1-KAB, K-KAB (cable) - EU Declaration of Conformity Multilanguage
MP85A / MP85ADP - EU Declaration of Conformity Multilanguage
Device Descriptions
PME EDS files

EDS files for PME (MP01, MP30, MP55, MP60, MP85).

Date: 11/2011  |  Version: 1.01  |  Size: 33 KB

Multilanguage
Firmware
MP85A(DP)-S Firmware Switch and Haptic Testing

This firmware includes function and features for Switch- and Haptic-Test of mechanical and electrical components, like doors, flaps but also electrical switches. It can be uploaded with the PME-Updater into each standard MP85A(DP) and appears after the update as MP85A(DP)-S.

Detailed explanation of the switch-test functions are in the MP85A manual and interface-description. For PLC integration standard MP85A Device-Description-Files can be used.

 

Date: 04/2021  |  Version: 2.38  |  Size: 429 KB

Multilanguage
PME Firmware for hardware version 1.xx

For PME hardware version 1.xx (MP01-MP70) and all MP85/DP! For newer devices, please use the PME firmware for hardware version 2.xx on this page. Archive including all current firmware files for modules of the PME series. The appropriate firmware loader is part of the PME assistant. The zip file has to be extracted into the PME assistant directory. It includes following firmware versions:

  • MP01 Version 1.12
  • MP30 Version 1.04
  • MP30DP Version 1.04
  • MP55 Version 1.42
  • MP55DP Version 1.42
  • MP55DPS6 Version 1.42
  • MP60 Version 1.18
  • MP60DP Version 1.18
  • MP70DP Version 1.05
  • MP70DPS7 Version 1.05
  • MP70S7 Version 1.05
  • MP85 Version 1.10
  • MP85DP Version 1.10

Date: 05/2007  |  Version: HW1  |  Size: 887 KB

Multilanguage
PME Firmware for hardware version 2.xx

For PME hardware version 2.xx (MP01-MP70) and all MP85A/ADP! For older devices, please use the PME firmware for hardware version 1.xx on this page. Archive including all current firmware files for modules of the PME series. The appropriate firmware loader is part of the PME assistant. The zip file has to be extracted into the PME assistant directory. It includes following firmware versions:

  • MP01 Version 2.00
  • MP30 Version 2.02
  • MP30DP Version 2.02
  • MP55 Version 2.06
  • MP55DP Version 2.06
  • MP55DPS6 Version 2.02
  • MP60 Version 2.00
  • MP60DP Version 2.00
  • MP70DP Version 2.00
  • MP70DPS7 Version 2.00
  • MP70S7 Version 2.00
  • MP85A Version 2.38
  • MP85ADP Version 2.38
  • MP85A-S Version 2.38
  • MP85ADP-S Version 2.38

Date: 12/2016  |  Version: HW2  |  Size: 2 MB
Related Documents: MP85A Release note FW

Multilanguage
Software
BPMmonitor Application software

This software package contains a modern production related GUI to connect up to max 12 MP85 modules, which run in parallel including Visualization, Process-evaluation, Data-storage and Backup. Up to 999 parameter-sets of each MP85 can be stored onto it´s memory-card. The parameter-sets are divided in “device”-settings such as senor-related settings and “application”-settings such as evaluation-related setting like the tolerance-windows and tolerance-band, etc. With this it´s easy the handle amplifier-setting split to the application settings, because they can be set separately and copied automatically to the related parameter-sets. A Program-help is included in the software.

The software runs under Windows7/8/10 and can be started 25 times for free. To buy the full licence please visit the HBM shop or ask your local HBM representative.

Date: 05/2021  |  Version: 1.2.1.20  |  Size: 15 MB

Multilanguage
EASYmonitorCE Application software

This software package contains the complete application with built-in program help for the GK7000 display terminal. GK7000 works with max. 6 MP85 devices and can be used for the complete parameterization, visualization and storage of process data. The application runs under WindowsCE V5 and V6 and is optimized for a screen resolution of 800x480 pixels. For update details, please follow the steps in UpdateGK7000.pdf, which is included in the zip download.

Date: 05/2019  |  Version: 2.0.6.0  |  Size: 5 MB

Multilanguage
MP85A CAE data for Eplan Electric P8

This project is a macro-project and contains CAE data for Eplan Electric P8.

Date: 08/2011  |  Version: 1.00  |  Size: 19 MB

Multilanguage
NL51N-DPL-Gateway-DP/NP CAE data for Eplan Electric P8

This project is a macro project and contains CAE data for Eplan Electric P8.

 |  Size: 81 KB

Multilanguage
PME FASTpressSuite CD

PME assistant, firmware loader and USB driver (for Windows XP, Windows Vista and Windows 7/8/10) for comfortable setup and visualisation. For smooth operation of modules with CAN interfaces, use the PEAK USB-to-CAN dongle. All required drivers are included and will be installed during startup.

This download includes:

  • PME-Assistant (V3.4.R208)
  • PME-Firmware Loader (V1.1.7)
  • IPM data conversion (V1.1)
  • License-manager for MP85A-Toolkit and MP85A-Runtime (necessary for MP85A PC-applications)

... and the demo versions of:

  • EASYteach (V1.0.5.10)
  • MP85A-Toolkit (V1.0.R5.12)
  • EASYmonitor CE (V1.1.1.1)
  • INDUSTRYmonitor (V1.2.1.22)

You can start those demo versions up to 25 times for free. To buy the full licence please visit the HBM shop or ask your local HBM representative.

Date: 01/2019  |  Version: 1.52  |  Size: 165 MB
Related Documents: Release Notes

Multilanguage
PME MP85ADP(-S) Example Project

Program example to the communication of the HBM process-controller MP85 with a Siemens Siemens CPU317-2 DP:
The example of the communication with the MP85A about Ethernet please unzip recursive in the ZIP archive (relatively stored paths). The program sends and receives data by means of the functions AG_send and AG_Recv (FC5 and FC6). It are sent 10 bytes to the SPS and 14 bytes should be received again. In this project the Siemens CPU317-2 DP has the IP address 172.21.64.250. The IP address of the MP85 is 172.21.64.253 (port 4020). A description with program-code and comments is shown in the documents „OP1_MP85A_Eth-Com-CPU317-2 DP.pdf “
Legal notice: The example given is intended to illustrate the integration of the MP85ADP(-S) into Siemens' Step7 software via Profibus. This example does not imply any warranty or guarantee.

Date: 07/2015  |  Size: 2 MB

Multilanguage
PME MP85ADP(-S) Example Project

Example-Sequence to read and write consitent data as well an example to read and write the workpiece-id via Profibus-DPV1 with Siematic Step7:
This basic example shows the transmission of measuring-value and Control-word (Float data format) from the MP85ADP(-S) via Provibus-DP interface to a master (e.g. Siemens PLC). Programming is done in Step7 Siemens software using the function blocks for reading (SFC14) and writing (SFC15) MP85ADP data. Further more the example contains reading and writing the workpiece-id via the Profibus DPV1-function using the function-blocks for reading (SFB52) und writing (SFB53) to MP85ADP(-S). A description with program-code and comments is shown in the documents „OB1_DPV1_Werkstueck_de.pdf“ and „OB1_DPV1_Werkstueck_en.pdf“.
Legal notice: The example given is intended to illustrate the integration of the MP85ADP(-S) into Siemens' Step7 software via Profibus. This example does not imply any warranty or guarantee.

Date: 07/2010  |  Size: 6 MB

Multilanguage
PME MP85ADP(-S) Profinet-integration

This is an instruction for integrating a MP85DP in a profinet network by using the Hilscher gateway NL51N-DPL, which converts Profibus to Profinet.

It shows how to configure the Hilscher gateway, which is able to transmit cyclic data, and establish a profinet connection (RT).

Furthermore, it is shown how to transmit acyclic data via the gateway by using the profibus container.

In this example, the workpiece id of the MP85 is changed by our TIA PLC program.

 

Date: 02/2020  |  Size: 197 MB

Multilanguage
PME Profibus DP

PROFIBUS DP master file for PME: (MP30DP, MP55DP, MP60DP, MP70DP, MP70DPS7,MP85MP). German version: GSD file, English version: GSE file.

Date: 07/2013  |  Version: 1.20  |  Size: 30 KB

Multilanguage
Repair-instruction to fix Boot-errors on the GK7000 Display-Terminal

This instruction can be used to repair the GK7000 display-terminal in case if a boot-error on the GK7000 occurs. For fixing the error a SD-HD card is needed. This card must have a capacity of 4 GB or 8 GB. SD cards with less/more capacity are not supported.

Date: 05/2019  |  Size: 23 MB

Multilanguage
Sequence for reading the curve memory via ProfibusDPV1 using Simatic Step7

The basic sequence of transmission of measured value (Float data format) from the MP85ADP curve memory via the Profibus-DP interface to a master (e.g. Siemens PLC) is shown in this file.

Date: 07/2015  |  Size: 926 KB

Multilanguage
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