arrow_back_ios

Main Menu

See All Software See All Instruments See All Transducers See All Vibration Testing Equipment See All Electroacoustics See All Acoustic End-of-Line Test Systems See All Academy See All Resource Center See All Applications See All Industries See All Services See All Support See All Our Business See All Our History See All Global Presence
arrow_back_ios

Main Menu

See All Analysis & Simulation Software See All DAQ Software See All Drivers & API See All Utility See All Vibration Control See All High Precision and Calibration Systems See All DAQ Systems See All S&V Hand-held Devices See All Industrial Electronics See All Power Analyzer See All S&V Signal Conditioner See All Acoustic Transducers See All Current and Voltage Sensors See All Displacement Sensors See All Force Sensors See All Load Cells See All Multi Component Sensors See All Pressure Sensors See All Strain Sensors See All Strain Gauges See All Temperature Sensors See All Tilt Sensors See All Torque Sensors See All Vibration See All Accessories for Vibration Testing Equipment See All Vibration Controllers See All Measurement Exciters See All Modal Exciters See All Power Amplifiers See All LDS Shaker Systems See All Test Solutions See All Actuators See All Combustion Engines See All Durability See All eDrive See All Production Testing Sensors See All Transmission & Gearboxes See All Turbo Charger See All Training Courses See All Acoustics See All Asset & Process Monitoring See All Custom Sensors See All Durability & Fatigue See All Electric Power Testing See All NVH See All Reliability See All Vibration See All Weighing See All Automotive & Ground Transportation See All Calibration See All Installation, Maintenance & Repair See All Support Brüel & Kjær See All Release Notes See All Compliance
arrow_back_ios

Main Menu

See All nCode - Durability and Fatigue Analysis See All ReliaSoft - Reliability Analysis and Management See All API See All Experimental Testing See All Electroacoustics See All Noise Source Identification See All Environmental Noise See All Sound Power and Sound Pressure See All Noise Certification See All Industrial Process Control See All Structural Health Monitoring See All Electrical Devices Testing See All Electrical Systems Testing See All Grid Testing See All High-Voltage Testing See All Vibration Testing with Electrodynamic Shakers See All Structural Dynamics See All Machine Analysis and Diagnostics See All Dynamic Weighing See All Vehicle Electrification See All Calibration Services for Transducers See All Calibration Services for Handheld Instruments See All Calibration Services for Instruments & DAQ See All On-Site Calibration See All Resources See All Software License Management

Increasing Reliability by Regular Measuring Equipment Calibration   

Force and Torque Measurement


Meeting Quality Standard Requirements

Almost every company is certified according to the relevant quality standards (probably the most well-known is EN ISO 9001) – a prerequisite that must be fulfilled to be eligible as a supplier to a wide range of sectors in production and service. The standard also stipulates that measuring equipment must be traceable.

What is Traceability?

Traceability means that a continuous chain of calibrations capable of being traced to the national standard must be proven and the measurement uncertainty of each calibration is known and documented. 

Calibration Laboratories

 

In practice, the national metrological institute (in Germany, the Physikalisch-Technische Bundesanstalt, PTB) cannot calibrate all measuring equipment used in industry due to capacity reasons. Because of this, accredited calibration laboratories are connected to the PTB via the national accreditation body of the Federal Republic of Germany (DAkkS). This implies that high-precision comparison measurements between the DAkkS laboratories and the PTB's calibration machines ensure that a Newton is consistently a Newton or a Newton meter always a Newton meter.

null

HBM's calibration laboratory has been one of the world's most renowned calibration laboratories since 1977 and has been accredited by DAkkS.  It is common practice for customers to send their force transducers or torque transducers to HBM for calibration in the interest of low measurement uncertainty. The requirement for traceability is, in this way, fulfilled: The HBM calibration laboratory is connected to PTB (accuracy of the measured values and measurement uncertainty are known and documented) and the sensor has been calibrated with known measurement uncertainty (documented in the calibration certificate) at HBM.  

 

 

Reference Transducers for On-site Calibrations

 

For measuring equipment that cannot be dismantled and shipped due to the installation situation or the cost and time it would entail, another solution is applied that meets the quality standards required for audits:  Using precise reference transducers (transfer standards), calibrations can also be performed on site, installed in the same conditions as the transducers in operation. HBM offers force and torque transducers for this calibration task, which not only offer extremely small measurement uncertainty but are also robust and can be combined with amplifier modules specially designed for this purpose to form economical reference measuring chains.

Force Transfer Standards

 

The U15 has proved its worth in the force range, covering measuring ranges up to 2.5 MN. The sensor is suitable for tensile and compressive forces. It is made entirely of stainless steel, hermetically sealed, and meets the requirements of the IP67 degree of protection. According to ISO 376, the class accuracy is 0.5*. The U15 measuring range guaranteed by HBM is exceptional: Class 0.5 is maintained from 10% of the maximum measuring force up to the full-scale value.

*Class accuracy 0.5 according to ISO 376 does not signify that the measurement error is 0.5% of the measured value. In fact, ISO 376 distinguishes 4 different quality classes regarding the transducers’ ability in terms of repeatability, hysteresis, creep, and other parameters. The transducers with the smallest uncertainty belong to Class 00, followed by 0.5, 1, and finally 2.

null
null

The C15 is available for applications that require compressive forces only. It complies with the requirements of Class 00 per ISO 376. Both C15 and U15 provide an unusually high output signal. With more than 4 mV/V, the input levels of the amplifier modules can be fully utilized, resulting in excellent resolution.

 

 

Torque Reference Transducers

 

For the torque range, the TB2 is recommended as a reference transducer. Owing to an optimized design, the measuring body made of one piece in the form of a closed, hollow body, the measuring system is protected against environmental influences such as moisture. Because of this, and the IP67 degree of protection, the sensors are ideally suited for calibrations in industrial environments. Excellent performance can be achieved in combination with a suitable precision measuring instrument. For the range from 10 to 100 % of the rated torque, the highest class, 0.05, as per DIN 51309 is achieved.

null

These robust sensors offer practical accuracy and can also be utilized as master sensors in calibration systems. The U15 and C15 are also available in double-bridge versions. This allows using one measuring bridge as a reference source and the other output for machine control. 

 

 

Completing the Measurement Chain

 

HBM offers amplifier modules that are ideally matched to the TB2, C15, and U15 reference sensors in terms of their input range, carrier frequencies, and supply voltages. The QuantumX MX238B and MX430B modules provide low measurement uncertainties and are therefore an optimal match for the TB2 and C15 or U15. The amplifiers are compact and lightweight and thus perfectly suitable for mobile use. With additional modules from the QuantumX series, they can simultaneously acquire further physical variables such as temperature or strain at any time. 

Provided that a DAkkS calibration is performed, modern factory standards ensure traceability to the national standard. Assessing measurement uncertainty enables you to place the last piece of the puzzle. Along with the measurement uncertainty calculation, the reference sensor, and the calibration, the required traceability to the sensor on site is accomplished. HBM also helps you assess measurement uncertainty by offering seminars on ways to calculate the measurement uncertainty of force and torque measuring chains.