Controlador de Processos MP85A para Monitoramento de Processos de Montagem Controlador de Processos MP85A para Monitoramento de Processos de Montagem | HBM

Controladora de Processos MP85A: Avaliação Completa dos Processos de Prensagem e Junção Com Resultados Imediatos

O sistema de monitoramento de processos MP85A FASTpress mede os sinais dos processos de prensagem e montagem, como rebitar, perfurar ou prensar, até 300 ciclos por minuto, possui uma velocidade muito alta  24bits de resolução. Esta condicionador industrial de sinal é ideal para monitoramento de produção e ensaios de final de linha de produção.

O MP85A FASTpress identifica problemas em tempo real e permite a detecção do desgaste da ferramenta durante a operação devido ao seu método de avalição que usa uma faixa de tolerância ou até nove janelas de tolerância que podem ser configuradas conforme necessário.

Software FASTpress Suite de 3 níveis, que inclui o Assistente PME, ferramentas de visualização e de programação, é ideal para todas as aplicações. O MP85A FASTpress também está disponível como uma versão switch para ensaios hápticos dos elementos de comutação.

  • Classe de precisão HBM: 0,1
  • Ciclos de montagem: até 300 por minuto
  • Interfaces do dispositivo: entradas e saídas digitais e fieldbus, CANopen, Profibus DPV1 e Profinet RT

Avaliação Contínua

  • Aquisição de duas grandezas medidas em paralelo usando avaliação de 2 canais (y/x, y/t);
  • Métodos de avaliação ajustáveis individualmente;
  • Controle abrangente devido à faixa de tolerância, curva de envelope, 9 janelas de tolerância e monitoramento do valor limite;
  • Redução de dados inteligente em tempo real;
  • Até 1.000 parâmetros de configuração podem ser salvos.

Avaliação direta em tempo real para manutenção preventiva com avaliação de erros.

Preciso e Robusto

  • Alta resolução de 24bits para extrema precisão em pequenas faixas de carga parcial;
  • Boa EMC para condições adversas
  • Rápida integração com módulos TEDS;
  • Duas entradas universais para strain gages de ½ ponte e ponte completa, contadores e encoders rotativos SSI; configurável via software.

Resultados precisos de medição devido à alta resolução e imunidade à interferências.

Excelente Pacote de Software

  • Pacote de software altamente flexível com sistema de 3 níveis para uso industrial;
  • Parametrização usando assistente PME gratuito;
  • Plugins adaptáveis a aplicações individuais;
  • Armazenamento de dados de processos OK/não-OK em diferentes formatos de dados (ASCII, Q-DAS,IPM) via Ethernet ou cartão interno de memória.

Perfeita solução em software para diversas aplicações com sistema de 3 níveis para configuração individual.

Tutorial sobre o uso do controlador de processo MP85A

 

As características do MP85A FASTpress

Entrevista com Michael Guckes da HBM sobre o MP85A FASTpress, gravado na feira MOTEK 2011.

Diferentes versões disponíveis

  • MP85A FASTpress para controle de ajuste por pressão;
  • MP85A EasySwitch para ensaios de switch;
  • ePlan Macros disponíveis;
  • IHMs sob demanda.

Suite de Software FASTpress


MP85A CAD Step Files

Faça download dos arquivos CAD para este produto
MP85A FASTpress arquivos CAD

Documentação Técnica

Título / DescriçãoIdioma
Data Sheets
MP85A / MP85ADP FASTpress - Caractéristiques techniques French
MP85A / MP85ADP FASTpress - Data Sheet English
MP85A / MP85ADP FASTpress - Datenblatt German
Catálogos
MP85A FASTpress - Brochure French
MP85A FASTpress - Brochure English
MP85A FASTpress - Broschüre German
Manuais de Operação
MP85A - Aide sur French
MP85A - Description d'interface French
MP85A - Operating manual English, German
MP85A - Program Help English
MP85A - Programmhilfe German
MP85A, MP85ADP, MP85A-S, MP85ADP-S - Manuel d'emploi French
Quick Start Guides
MP85A FASTpress PME Assistant - Guida breve Italian
MP85A(DP) FASTpress / MP85A(DP)-S EASYswitch - Quick Start Guide English, German
Acessórios
GK7000 / GK7600 - Caractéristiques techniques French
GK7000 / GK7600 - Data Sheet English
GK7000 / GK7600 - Datenblatt German
GK7000 / GK7600 - Operation Manual English, German, French
P-S1503P 15" Panel PC - Data Sheet English
P-S1503P 15" Panel PC - Datenblatt German
Instruções de segurança
MP85A - Avvertenze di sicurezza Italian
MP85A - Safety Instructions French, English, German
Declaration of Conformity
1-KAB, K-KAB (cable)- Declaração de conformidade Multi idiomas
MP85A / MP85ADP - Declaração de conformidade UE Multi idiomas
Device Descriptions
PME EDS files

EDS files for PME (MP01, MP30, MP55, MP60, MP85).

Data: 11/2011  |  Versão: 1.01  |  Tamanho: 33 KB

Multi idiomas
Firmware
MP85A(DP)-S Firmware Switch and Haptic Testing

This firmware includes function and features for Switch- and Haptic-Test of mechanical and electrical components, like doors, flaps but also electrical switches. It can be uploaded with the PME-Updater into each standard MP85A(DP) and appears after the update as MP85A(DP)-S.

Detailed explanation of the switch-test functions are in the MP85A manual and interface-description. For PLC integration standard MP85A Device-Description-Files can be used.

 

Data: 04/2021  |  Versão: 2.38  |  Tamanho: 429 KB

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PME Firmware for hardware version 1.xx

For PME hardware version 1.xx (MP01-MP70) and all MP85/DP! For newer devices, please use the PME firmware for hardware version 2.xx on this page. Archive including all current firmware files for modules of the PME series. The appropriate firmware loader is part of the PME assistant. The zip file has to be extracted into the PME assistant directory. It includes following firmware versions:

  • MP01 Version 1.12
  • MP30 Version 1.04
  • MP30DP Version 1.04
  • MP55 Version 1.42
  • MP55DP Version 1.42
  • MP55DPS6 Version 1.42
  • MP60 Version 1.18
  • MP60DP Version 1.18
  • MP70DP Version 1.05
  • MP70DPS7 Version 1.05
  • MP70S7 Version 1.05
  • MP85 Version 1.10
  • MP85DP Version 1.10

Data: 05/2007  |  Versão: HW1  |  Tamanho: 887 KB

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PME Firmware for hardware version 2.xx

For PME hardware version 2.xx (MP01-MP70) and all MP85A/ADP! For older devices, please use the PME firmware for hardware version 1.xx on this page. Archive including all current firmware files for modules of the PME series. The appropriate firmware loader is part of the PME assistant. The zip file has to be extracted into the PME assistant directory. It includes following firmware versions:

  • MP01 Version 2.00
  • MP30 Version 2.02
  • MP30DP Version 2.02
  • MP55 Version 2.06
  • MP55DP Version 2.06
  • MP55DPS6 Version 2.02
  • MP60 Version 2.00
  • MP60DP Version 2.00
  • MP70DP Version 2.00
  • MP70DPS7 Version 2.00
  • MP70S7 Version 2.00
  • MP85A Version 2.38
  • MP85ADP Version 2.38
  • MP85A-S Version 2.38
  • MP85ADP-S Version 2.38

Data: 12/2016  |  Versão: HW2  |  Tamanho: 2 MB
Documentos Relacionados: MP85A Release note FW

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Software
BPMmonitor Application software

This software package contains a modern production related GUI to connect up to max 12 MP85 modules, which run in parallel including Visualization, Process-evaluation, Data-storage and Backup. Up to 999 parameter-sets of each MP85 can be stored onto it´s memory-card. The parameter-sets are divided in “device”-settings such as senor-related settings and “application”-settings such as evaluation-related setting like the tolerance-windows and tolerance-band, etc. With this it´s easy the handle amplifier-setting split to the application settings, because they can be set separately and copied automatically to the related parameter-sets. A Program-help is included in the software.

The software runs under Windows7/8/10 and can be started 25 times for free. To buy the full licence please visit the HBM shop or ask your local HBM representative.

Data: 05/2021  |  Versão: 1.2.1.20  |  Tamanho: 15 MB

Multi idiomas
EASYmonitorCE Application software

This software package contains the complete application with built-in program help for the GK7000 display terminal. GK7000 works with max. 6 MP85 devices and can be used for the complete parameterization, visualization and storage of process data. The application runs under WindowsCE V5 and V6 and is optimized for a screen resolution of 800x480 pixels. For update details, please follow the steps in UpdateGK7000.pdf, which is included in the zip download.

Data: 05/2019  |  Versão: 2.0.6.0  |  Tamanho: 5 MB

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MP85A CAE data for Eplan Electric P8

This project is a macro-project and contains CAE data for Eplan Electric P8.

Data: 08/2011  |  Versão: 1.00  |  Tamanho: 19 MB

Multi idiomas
NL51N-DPL-Gateway-DP/NP CAE data for Eplan Electric P8

This project is a macro project and contains CAE data for Eplan Electric P8.

 |  Tamanho: 81 KB

Multi idiomas
PME FASTpressSuite CD

PME assistant, firmware loader and USB driver (for Windows XP, Windows Vista and Windows 7/8/10) for comfortable setup and visualisation. For smooth operation of modules with CAN interfaces, use the PEAK USB-to-CAN dongle. All required drivers are included and will be installed during startup.

This download includes:

  • PME-Assistant (V3.4.R208)
  • PME-Firmware Loader (V1.1.7)
  • IPM data conversion (V1.1)
  • License-manager for MP85A-Toolkit and MP85A-Runtime (necessary for MP85A PC-applications)

... and the demo versions of:

  • EASYteach (V1.0.5.10)
  • MP85A-Toolkit (V1.0.R5.12)
  • EASYmonitor CE (V1.1.1.1)
  • INDUSTRYmonitor (V1.2.1.22)

You can start those demo versions up to 25 times for free. To buy the full licence please visit the HBM shop or ask your local HBM representative.

Data: 01/2019  |  Versão: 1.52  |  Tamanho: 165 MB
Documentos Relacionados: Release Notes

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PME MP85ADP(-S) Example Project

Program example to the communication of the HBM process-controller MP85 with a Siemens Siemens CPU317-2 DP:
The example of the communication with the MP85A about Ethernet please unzip recursive in the ZIP archive (relatively stored paths). The program sends and receives data by means of the functions AG_send and AG_Recv (FC5 and FC6). It are sent 10 bytes to the SPS and 14 bytes should be received again. In this project the Siemens CPU317-2 DP has the IP address 172.21.64.250. The IP address of the MP85 is 172.21.64.253 (port 4020). A description with program-code and comments is shown in the documents „OP1_MP85A_Eth-Com-CPU317-2 DP.pdf “
Legal notice: The example given is intended to illustrate the integration of the MP85ADP(-S) into Siemens' Step7 software via Profibus. This example does not imply any warranty or guarantee.

Data: 07/2015  |  Tamanho: 2 MB

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PME MP85ADP(-S) Example Project

Example-Sequence to read and write consitent data as well an example to read and write the workpiece-id via Profibus-DPV1 with Siematic Step7:
This basic example shows the transmission of measuring-value and Control-word (Float data format) from the MP85ADP(-S) via Provibus-DP interface to a master (e.g. Siemens PLC). Programming is done in Step7 Siemens software using the function blocks for reading (SFC14) and writing (SFC15) MP85ADP data. Further more the example contains reading and writing the workpiece-id via the Profibus DPV1-function using the function-blocks for reading (SFB52) und writing (SFB53) to MP85ADP(-S). A description with program-code and comments is shown in the documents „OB1_DPV1_Werkstueck_de.pdf“ and „OB1_DPV1_Werkstueck_en.pdf“.
Legal notice: The example given is intended to illustrate the integration of the MP85ADP(-S) into Siemens' Step7 software via Profibus. This example does not imply any warranty or guarantee.

Data: 07/2010  |  Tamanho: 6 MB

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PME MP85ADP(-S) Profinet-integration

This is an instruction for integrating a MP85DP in a profinet network by using the Hilscher gateway NL51N-DPL, which converts Profibus to Profinet.

It shows how to configure the Hilscher gateway, which is able to transmit cyclic data, and establish a profinet connection (RT).

Furthermore, it is shown how to transmit acyclic data via the gateway by using the profibus container.

In this example, the workpiece id of the MP85 is changed by our TIA PLC program.

 

Data: 02/2020  |  Tamanho: 197 MB

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PME Profibus DP

PROFIBUS DP master file for PME: (MP30DP, MP55DP, MP60DP, MP70DP, MP70DPS7,MP85MP). German version: GSD file, English version: GSE file.

Data: 07/2013  |  Versão: 1.20  |  Tamanho: 30 KB

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Repair-instruction to fix Boot-errors on the GK7000 Display-Terminal

This instruction can be used to repair the GK7000 display-terminal in case if a boot-error on the GK7000 occurs. For fixing the error a SD-HD card is needed. This card must have a capacity of 4 GB or 8 GB. SD cards with less/more capacity are not supported.

Data: 05/2019  |  Tamanho: 23 MB

Multi idiomas
Sequence for reading the curve memory via ProfibusDPV1 using Simatic Step7

The basic sequence of transmission of measured value (Float data format) from the MP85ADP curve memory via the Profibus-DP interface to a master (e.g. Siemens PLC) is shown in this file.

Data: 07/2015  |  Tamanho: 926 KB

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