MP85A Process Controller: Full Evaluation of Press and Joining Processes with Immediate OK/not-OK Results

The MP85A FASTpress monitoring system acquires the signals of press and joining processes such as riveting, punching or press-fitting at up to 300 cycles per minute, and has a very high speed and 24 bit resolution. This industrial signal conditioner is ideal for production monitoring and end-of-line testing.

The MP85A FASTpress identifies problems in real time and allows for tool wear detection during operation due to its evaluation method which uses a tolerance band or up to nine tolerance windows that can be configured as required.

The 3-level FASTpress Suite Software, which includes PME Assistant, visualization and programming tools, is ideal for every application. MP85A FASTpress is also available as a switch version for haptic testing of switching elements.

  • HBM accuracy class: 0.1
  • Fitting cycles: up to 300 per minute
  • Device interfaces: digital I/Os and fieldbus

Seamless Evaluation

  • Acquisition of two measured quantities in parallel using 2-channel evaluation (y/x, y/t)
  • Individually adjustable evaluation methods
  • Comprehensive control due to tolerance band, envelope curve, 9 tolerance windows, and limit value monitoring
  • Intelligent real-time data reduction
  • Up to 1,000 parameter sets that can be saved

Direct real-time evaluation for preventive maintenance with error evaluation.

Precise and Robust

  • High, 24-bit resolution for extreme precision in small partial load ranges
  • Good EMC for harsh conditions
  • Fast integration with TEDS modules
  • Two universal inputs for half and full bridge strain gauges, counters and SSI rotary encoders; configurable by software

Precise measurement results due to high resolution and interference immunity

Optimum Software Package

  • Highly flexible software package with 3-level system for industrial use
  • Parameterization using free PME assistant
  • Plug-ins adaptable to individual applications
  • Storage of OK/NOK process data in different data formats (ASCII, Q-DAS, IPM) via Ethernet or internal memory card

Perfect software solution for many applications with 3-level system for individual configuration

Tutorial on using the MP85A process controller

The MP85A FASTpress features

Interview with Michael Guckes from HBM about MP85A FASTpress, recorded on the MOTEK 2011 trade show.

Different versions available

  • MP85A FASTpress for press fit control
  • MP85A EasySwitch for switch testing
  • ePlan Macros available
  • Display terminals on request

FASTpress Suite Software

MP85A FASTpress Product Literature and Downloads

Titel / Beskrivning Språk
Data Sheets
French
English
German
Italian
Brochures
French
English
German
Operating Manuals
French
English
English
German
German
German
French
Italian
Italian
French
English
Quick Start Guides
Italian
French, English, German
Accessories
French
English
German
Safety Instructions
Italian
French, English, German
Declaration of Conformity
Flerspråkig
Software

This project is a macro-project and contains CAE data for Eplan Electric P8.


Datum: 08/2011
Version: 1.00
Storlek: 19 MB
Flerspråkig

EDS files for PME (MP01, MP30, MP55, MP60, MP85).


Datum: 11/2011
Version: 1.01
Storlek: 33 KB
Flerspråkig

PME assistant, firmware loader and USB driver (for Windows XP, Windows Vista and Windows 7/8/10) for comfortable setup and visualisation. For smooth operation of modules with CAN interfaces, use the PEAK USB-to-CAN dongle. All required drivers are included and will be installed during startup.

This download includes:

  • PME-Assistant (V3.4.R208)
  • PME-Firmware Loader (V1.1.7)
  • IPM data conversion (V1.1)

... and the demo versions of:

  • EASYteach (V1.0.5.10)
  • MP85A-Toolkit (V1.0.R5.14)
  • EASYmonitor CE (V1.1.1.1)
  • INDUSTRYmonitor (V1.2.1.18)

You can start those demo versions up to 25 times for free. To buy the full licence please visit the HBM shop or ask your local HBM representative.


Datum: 03/2017
Version: 1.51
Storlek: 164 MB
Relaterade dokument:
Flerspråkig

For PME hardware version 1.xx (MP01-MP70) and all MP85/DP! For newer devices, please use the PME firmware for hardware version 2.xx on this page. Archive including all current firmware files for modules of the PME series. The appropriate firmware loader is part of the PME assistant. The zip file has to be extracted into the PME assistant directory. It includes following firmware versions:

  • MP01 Version 1.12
  • MP30 Version 1.04
  • MP30DP Version 1.04
  • MP55 Version 1.42
  • MP55DP Version 1.42
  • MP55DPS6 Version 1.42
  • MP60 Version 1.18
  • MP60DP Version 1.18
  • MP70DP Version 1.05
  • MP70DPS7 Version 1.05
  • MP70S7 Version 1.05
  • MP85 Version 1.10
  • MP85DP Version 1.10

Datum: 05/2007
Version: HW1
Storlek: 887 KB
Flerspråkig

For PME hardware version 2.xx (MP01-MP70) and all MP85A/ADP! For older devices, please use the PME firmware for hardware version 1.xx on this page. Archive including all current firmware files for modules of the PME series. The appropriate firmware loader is part of the PME assistant. The zip file has to be extracted into the PME assistant directory. It includes following firmware versions:

  • MP01 Version 2.00
  • MP30 Version 2.02
  • MP30DP Version 2.02
  • MP55 Version 2.06
  • MP55DP Version 2.06
  • MP55DPS6 Version 2.02
  • MP60 Version 2.00
  • MP60DP Version 2.00
  • MP70DP Version 2.00
  • MP70DPS7 Version 2.00
  • MP70S7 Version 2.00
  • MP85A Version 2.38
  • MP85ADP Version 2.38
  • MP85A-S Version 2.38
  • MP85ADP-S Version 2.38


Datum: 12/2016
Version: HW2
Storlek: 2 MB
Relaterade dokument:
Flerspråkig

Program example to the communication of the HBM process-controller MP85 with a Siemens Siemens CPU317-2 DP:
The example of the communication with the MP85A about Ethernet please unzip recursive in the ZIP archive (relatively stored paths). The program sends and receives data by means of the functions AG_send and AG_Recv (FC5 and FC6). It are sent 10 bytes to the SPS and 14 bytes should be received again. In this project the Siemens CPU317-2 DP has the IP address 172.21.64.250. The IP address of the MP85 is 172.21.64.253 (port 4020). A description with program-code and comments is shown in the documents „OP1_MP85A_Eth-Com-CPU317-2 DP.pdf “
Legal notice: The example given is intended to illustrate the integration of the MP85ADP(-S) into Siemens' Step7 software via Profibus. This example does not imply any warranty or guarantee.


Datum: 07/2015
Storlek: 2 MB
Flerspråkig

Example-Sequence to read and write consitent data as well an example to read and write the workpiece-id via Profibus-DPV1 with Siematic Step7:
This basic example shows the transmission of measuring-value and Control-word (Float data format) from the MP85ADP(-S) via Provibus-DP interface to a master (e.g. Siemens PLC). Programming is done in Step7 Siemens software using the function blocks for reading (SFC14) and writing (SFC15) MP85ADP data. Further more the example contains reading and writing the workpiece-id via the Profibus DPV1-function using the function-blocks for reading (SFB52) und writing (SFB53) to MP85ADP(-S). A description with program-code and comments is shown in the documents „OB1_DPV1_Werkstueck_de.pdf“ and „OB1_DPV1_Werkstueck_en.pdf“.
Legal notice: The example given is intended to illustrate the integration of the MP85ADP(-S) into Siemens' Step7 software via Profibus. This example does not imply any warranty or guarantee.


Datum: 07/2010
Storlek: 6 MB
Flerspråkig

PROFIBUS DP master file for PME: (MP30DP, MP55DP, MP60DP, MP70DP, MP70DPS7,MP85MP). German version: GSD file, English version: GSE file.


Datum: 07/2013
Version: 1.20
Storlek: 30 KB
Flerspråkig

The basic sequence of transmission of measured value (Float data format) from the MP85ADP curve memory via the Profibus-DP interface to a master (e.g. Siemens PLC) is shown in this file.


Datum: 07/2015
Storlek: 926 KB
Flerspråkig
Tech Notes

These instructions describe how to use a gateway for converting PROFIBUS-based MP85 communication to ProfiNet-based PLC communication (in this case: Siemens TIA).

English

These instructions describe how to use a gateway for converting PROFIBUS-based MP85 communication to ProfiNet-based PLC communication (in this case: Siemens TIA).

German
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