Exact measurement data for end-of-line testing

End-of-line test stands play an essential role in the testing and quality inspection of components that must meet very stringent reliability requirements or complex units such as gearboxes, seat adjusters, braking systems or complete turbines and (electric) motors. Exact measurement data acquisition, evaluation and storage is essential for quality purposes to ensure that the components meet the requirements. To this end, the test benches must be equipped with suitable sensors and industrial measuring amplifier systems. HBK delivers not only the necessary sensors and amplifiers, but also the matching software.

Robust torque, force, pressure and displacement sensors record all key parameters during the test cycles. The ClipX and PMX measuring systems can be used to set up an online monitoring system that will immediately stop the test cycle, thereby preventing damage, in case of severe failures. Internal measurement data preprocessing allows the simultaneous transmission of all diagnostic data to a system control unit and of all measurement data to a quality data acquisition system. In this way everything is clearly documented to ensure a comprehensive component inspection.

The HBK solution

  • Industrial top quality sensors for all relevant parameters: torque, force, strain, pressure, displacement
  • Robust and accurate measuring systems with optional process data storage
  • Process specific evaluation algorithms and setup wizards
  • Broad range of interfaces for the control and automation system up into the cloud; keyword: “open automation”.

First class sensors

  • Hermetically sealed force sensors based on SG and piezo technology, with market leading precision
  • Highly dynamic torque sensors
  • Pressure, displacement and temperature sensors
  • Calibration services in the ISO17025 certified HBK calibration laboratory guarantee traceable results and meet the requirements of the relevant quality standards (ISO9001, IAFT, etc.)

 

Off-the-shelf measuring systems

  • Fast and error free import of the sensor data via TEDS (Electronic Data Sheet)

  • Intelligent and individually configurable measurement data preprocessing (parameterization instead of programming)

  • All test settings are stored as test programs to optimize the efficiency of the applications

Full automation

  • PMX as measuring and control system with Codesys-SPS (IEC61131)
  • Visualization and storage of all measurement data
  • Data transport and remote monitoring via the automation system or in the cloud

 

 

Any questions? 

Contact our applications specialists. We will be happy to help.

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Want to find out more?

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